ASME SA789 UNS S32520 Super Duplex Stainless Steel Tube

ASME SA789 UNS S32520 super duplex stainless steel tube (seamless and welded, no filler metal) with Cr 23.0–25.0%, Ni 5.5–8.0%, Mo 3.0–5.0%, N 0.20–0.35%, Cu 0.50–3.00%, tensile floor 112 ksi [770 MPa], yield 80 ksi [550 MPa], hardness max 310 HBW / 32 HRC, solution treated 1975–2050 °F [1080–1120 °C]. SHH STEEL produces and supplies SA789 S32520 tube with EN 10204 3.1 MTC under ASME Section II Part A.
Grade
UNS S32520
Standard
ASME SA789 / SA789M
Product form
Seamless and welded tube (no filler metal for welded), heat-treated
Size
Typical OD × wall (or BWG) within common heat-exchanger and general-service tube bands; other sizes by agreement
Share:
Overview
Chemical Composition
Mechanical Properties
Seamless and Welded
Specification
Equivalent Grades
Heat Treatment
Corrosion Resistance
Applications
Weldability
Surface Finishes
Inspection and Testing
Packaging and Shipping
Why Choose SHH STEEL
Supply Capability
FAQ
Conclusion

What is ASME SA789 UNS S32520 Super Duplex Stainless Steel Tube

ASME SA-789 / SA-789M is the Section II Part A Code Book standard for seamless and welded duplex tubing. UNS S32520 is a copper-bearing super duplex with chromium 23.0–25.0%, nickel 5.5–8.0%, molybdenum 3.0–5.0%, nitrogen 0.20–0.35%, and copper 0.50–3.00% at carbon ≤0.030%. High copper plus elevated Mo/N push it into the Super Duplex title family on this series.

SHH STEEL can produce and supply ASME SA789 UNS S32520 super duplex stainless steel tube in seamless and welded (no filler metal) forms, in typical heat-exchanger OD × wall sizes, with EN 10204 3.1 MTCs reporting the copper range, the 112/80 ksi tensile pair, and Table 2 heat treatment at 1975–2050 °F. Dual SA-789/A789 marking is available when requested; this page stays ASME-first.

Compare SA789 S32550 for another Cu-rich super duplex; SA789 S32750 for 2507-type; SA789 S32760 for W-bearing Zeron-type; SA789 S32205 when mid-30s PREN is enough. Plate: A240 / SA240. Hub: SA789/SA789M.

Chemical Composition of SA789 S32520

Table 1 of ASME SA-789 fixes the heat analysis for S32520. Product analysis applies when Section 8 or the purchase order invokes it through A1016/A1016M, using A480/A480M tolerances. SHH STEEL reports actual ladle values on the EN 10204 3.1 MTC for every heat.

ElementHeat analysis (ASME SA-789 Table 1)
Carbon (C)0.030 max
Manganese (Mn)1.50 max
Phosphorus (P)0.035 max
Sulfur (S)0.020 max
Silicon (Si)0.80 max
Nickel (Ni)5.5–8.0
Chromium (Cr)23.0–25.0
Molybdenum (Mo)3.0–5.0
Nitrogen (N)0.20–0.35
Copper (Cu)0.50–3.00

Mid-range PREN with Cr ≈24, Mo ≈4.0, N ≈0.275 gives PREN ≈ 41.6 from %Cr + 3.3×%Mo + 16×%N. Copper is not in the PREN formula but supports localized corrosion resistance in some reducing and chloride environments — it must appear on the heat analysis inside 0.50–3.00%. SA-789 does not publish a PREN footnote for S32520.

Mechanical Properties of SA789 S32520

Table 4 sets tensile and hardness requirements for S32520 after final heat treatment. Lot sampling follows Section 9. Mechanical properties do not apply below 1/8 in. [3.2 mm] OD or 0.015 in. [0.4 mm] wall.

PropertyRequirement (SA-789 Table 4)
Tensile strength, min112 ksi [770] MPa
Yield strength (0.2% offset), min80 ksi [550] MPa
Elongation in 2 in. or 50 mm, min25%
Hardness, max310 HBW / 32 HRC / 310 HV

Table 4 requires tensile 112 ksi [770 MPa] min, yield 80 ksi [550 MPa] min, elongation 25% min, hardness max 310 HBW / 32 HRC / 310 HV. Source: ASME BPVC.II.A-2023 SA-789 Table 4. Design allowables live in Section II Part D.

Seamless and Welded Tube

ASME SA-789 allows S32520 as seamless tube or as welded tube made with no filler metal. After welding, the finished tube is heat-treated under Table 2, and marking must state the manufacture route with average or minimum wall so receiving can match each length to the purchase order and MTC.

Seamless lots take flaring to at least 10% ID expansion on one end of one tube per lot. Welded lots take flange testing plus reverse flattening on each 1500 ft [450 m] of finished tubing. Tension and hardness apply to both routes. SHH STEEL produces both SA789 S32520 routes and records them on stencil and EN 10204 3.1 MTC.

Dimensions and Tolerances

Order ASME SA789 S32520 by OD × wall (average unless minimum is specified) and length in tube / BWG language, not B36.19 pipe schedules first. Table 5 sets OD-group tolerances; clause 12.2 covers thin-wall ovality.

OD group (Table 5 summary)OD toleranceAvg / Min wall
Up to ½ in. excl.±0.005 in. [0.13 mm]Avg ±15%; Min +30%/−0%
½ to 1½ in. excl.±0.005 in. [0.13 mm]Avg ±10%; Min +20%/−0%
1½ to 3½ in. excl.±0.010 in. [0.25 mm]Avg ±10%; Min +20%/−0%
3½ to 5½ in. excl.±0.015 in. [0.38 mm]Avg ±10%; Min +20%/−0%
5½ to 8 in. incl.±0.030 in. [0.76 mm]Avg ±10%; Min +20%/−0%

Source: ASME BPVC.II.A-2023 SA-789 Table 5. SHH STEEL quotes average-versus-minimum wall explicitly on every S32520 enquiry. Write average or minimum wall on every line item so Table 5 percentage bands are unambiguous at receiving.

Equivalent Grades

ASME SA-789 UNS S32520 is the governing tubing designation for this article. Approximate wrought names are chemistry-family hints, not automatic Code substitutes on an SA-789 mill test certificate. Confirm the product standard and tensile row before accepting a commercial nickname on the certificate.

DesignationNotes
ASME SA789 / SA789M UNS S32520Governing Code Book tubing designation
ASTM A789 / A789M UNS S32520Sister ASTM A789 S32520; dual-stencil on request
Related super duplexSA789 S32550, SA789 S32750, SA789 S32760
Standard duplexSA789 S32205
Plate / sheetRelated duplex plate under A240 / SA240

Spell the UNS number and ASME SA789 on the purchase order rather than relying on a shop nickname alone. Confirm the product standard and tensile row before accepting a commercial nickname on the certificate.

Heat Treatment and Delivery Condition

Table 2 requires S32520 solution treatment at 1975–2050 °F [1080–1120 °C] followed by rapid cooling in air or water. The 1975–2050 °F band is higher than the 2205 window, matching other high-alloy super duplex rows.

Seamless tubes may be quenched after hot forming when temperature is not below the minimum solution-treatment temperature. Skipping or under-cooling risks intermetallics and undermines corrosion performance. SHH STEEL delivers SA789 S32520 only heat-treated per Table 2, with the record on the MTC.

Corrosion Resistance

Estimated PREN near 41.6 places S32520 in the super-duplex pitting band, with copper as an additional alloying lever beyond Cr-Mo-N. It is intended for aggressive chloride service where 2205 is insufficient. Still confirm seawater or sour qualifications against project specs rather than PREN alone.

Super duplex is more prone to intermetallics if cooled slowly; respect SA-789’s elevated-temperature embrittlement warning and 475 °C practice notes. Materials review should precede any attempt to stretch this grade outside its PREN and temperature envelope.

Applications of SA789 S32520 Tube

S32520 tube is chosen for super-duplex heat exchangers and process lines where copper-bearing chemistry is written into the datasheet. Match fluid chemistry and temperature to the PREN estimate and Table 4 floors before freezing the bill of materials.

Application areaTypical useSelection note
Seawater / aggressive chloride HXSuper duplex bundles with CuConfirm project PREN / Cu need
Oil & gas process tubingHigh-strength duplex tubeCheck sour service docs
Chemical plant tubingCu-bearing super duplexCompare S32550 / S32750
Code pressure-boundary tubeSA-789 S32520 namedKeep ASME designation

If W is required instead of high Cu, compare SA789 S32760; if 2507-type without high Cu, compare SA789 S32750. Match fluid chemistry and temperature to the PREN estimate and Table 4 floors before freezing the bill of materials.

Weldability

Fabrication welds typically use matching super-duplex fillers under a qualified WPS; the mill welded product stays autogenous. High Mo, N, and Cu raise intermetallic risk — tight heat-input and interpass control are essential on S32520 tube-to-tubesheet joints.

SHH STEEL can discuss filler families; the fabricator owns WPS/PQR under the applicable Code. Procedure qualification on the actual UNS avoids ferrite and sigma surprises in the heat-affected zone.

Surface Finishes

Standard delivery for SA789 S32520 is heat-treated and descaled/pickled per Section 13, free of excessive mill scale. Bright anneal or Ra-controlled finishes are agreement items that must appear on the order.

SHH STEEL quotes special finishes against the written enquiry rather than assuming them with the grade stamp for S32520. Call any Ra or bright requirement out on the enquiry so mill routing can include it before the heat is reserved.

Inspection and Testing

Testing covers Table 1 chemistry, Table 4 tension and hardness, flare or flange tests by route, reverse flattening for welded tube, and hydro or NDE on each length using duplex hydrostatic factor 64000 (441.2). Manufacturer chooses hydro versus NDE unless the PO locks the method.

Marking shows seamless or welded and wall basis. SHH STEEL 3.1 MTCs tie heat, chemistry, mechanicals, heat treatment, and test method to each length for receiving clearance. Receiving teams should verify hydro-versus-NDE against the purchase order before releasing tube to fabrication.

Packaging and Shipping

S32520 tube ships from SHH STEEL in tagged bundles with end protection matched to length. Tags repeat ASME SA789, grade, route, OD × wall, heat number, and PO reference for export or domestic delivery.

Wrapped bundles or wooden cases are available for bright or small-bore material. Incoterms and MTC flow follow the order acknowledgment. Keep bundle tags legible after ocean transit so port and site receiving can proceed without remarking every length.

Why Choose SHH STEEL

SHH STEEL produces and supplies ASME SA789 UNS S32520 as manufactured copper-bearing super-duplex Code Book tube, reporting Cu on the heat analysis and meeting the 112/80 ksi tensile floors on the EN 10204 3.1 MTC.

If the datasheet wants 2507 without high copper, we quote SA789 S32750. Dual marking is available on request. Honest sister-grade advice protects Code stamp integrity when a different UNS would fit the corrosion envelope better.

Supply Capability

SHH STEEL can produce and supply ASME SA789 UNS S32520 against the edition, route, and finish on your enquiry. Capability and Stock / Available sizes follow. Clear enquiry data on OD, wall, and route shortens quotation turnaround for export and domestic Code jobs.

ItemSHH STEEL capability for S32520
StandardASME SA789 / SA789M (dual A789 marking on request)
GradeUNS S32520
ManufactureSeamless; welded with no filler metal
Size range (enquiry)Common HX / general-service OD × wall (and BWG); other sizes by agreement
Wall basisAverage or minimum wall as ordered
Delivery conditionHeat-treated 1975–2050 °F [1080–1120 °C], rapid cooling in air or water
TestingHeat analysis, tensile, hardness, flare/flange/reverse-flatten; hydro or NDE
DocumentsEN 10204 3.1 MTC; third-party inspection on request

Stock / Available sizes — Regular enquiry bands include OD about 12.7–50.8 mm with common BWG / metric walls; larger Table 5 groups by agreement. Cut lengths on request. Send OD × wall, route, and quantity — no invented tonnage lists.

List ASME SA789 UNS S32520, seamless or welded, OD × wall, wall basis, length, and quantity on the enquiry. Clear enquiry data on OD, wall, and route shortens quotation turnaround for export and domestic Code jobs.

FAQ

What tensile strength does SA789 S32520 require?
Table 4 requires 112 ksi [770 MPa] minimum tensile strength, 80 ksi [550 MPa] minimum yield, 25% minimum elongation, and hardness max 310 HBW / 32 HRC / 310 HV after heat treatment. Those floors sit well above standard 2205 rows and reflect the super-duplex design envelope.
Why is copper required on S32520?
Table 1 lists copper 0.50–3.00% as a required range for this UNS — intentional alloying for the grade’s corrosion envelope, not an optional residual. The MTC must report Cu inside that band. Copper is outside the usual PREN formula but still matters for materials selection.
How does S32520 compare with S32750?
Both are super duplex under SA-789. S32520 emphasizes copper 0.50–3.00% with tensile 112 ksi min; SA789 S32750 carries a Code PREN ≥41 footnote, Cu only 0.50% max, and tensile 116 ksi min with 15% elongation. Match the UNS and footnotes on the datasheet.
Is ASME SA-789 the same as ASTM A789?
No. SA-789 / SA-789M is the ASME Section II Part A Code Book adoption of duplex tubing; A789 / A789M is the ASTM product specification. The 2023 BPVC text matches A789/A789M-18 on the grade tables, but the standards remain independent. Dual-mark only when the purchase order asks for both names on stencil and MTC.
Does this grade include seamless and welded tube?
Yes. SA-789 covers both manufacture routes for S32520, and welded tube is made with no filler metal in the longitudinal seam. Flaring applies to seamless lots; flange testing and reverse flattening apply to welded lots. SHH STEEL produces both routes and marks them on tube and certificate.
Can SHH STEEL produce SA789 S32520?
Yes. SHH STEEL can produce and supply ASME SA789 UNS S32520 seamless and welded tube against the ordered edition, with Table 2 heat treatment, Section 9 testing, and EN 10204 3.1 documentation. Production capability is part of the offer, not trader-only brokering.
What heat treatment applies under SA789?
Table 2 requires S32520 solution treatment at 1975–2050 °F [1080–1120 °C] followed by rapid cooling in air or water. Seamless tubes may be quenched after hot forming when temperature stays at or above the minimum solution-treatment temperature. Proper quench practice limits intermetallics and supports corrosion performance for this grade.
What PREN estimate follows from Table 1 chemistry?
Unless a grade-specific footnote applies, SA-789 does not publish a PREN minimum for S32520. Using PREN = %Cr + 3.3×%Mo + 16×%N on mid-range Table 1 aims gives roughly PREN ≈ 41.6. That is an engineering estimate from stated chemistry, not a Code acceptance number; recalculate on actual ladle values when margin is tight.
What sizes can SHH STEEL supply?
Common heat-exchanger OD × wall bands around 12.7–50.8 mm with usual BWG or metric walls are regularly quoted, and larger Table 5 OD groups are available by agreement. Average or minimum wall, cut lengths, and U-bends are enquiry items. Send OD, wall, length, quantity, and seamless or welded preference without relying on published fictitious stock tonnages.
What tests does each tube length receive?
Each finished length receives hydrostatic or nondestructive electric testing, at the manufacturer’s option unless the purchase order fixes the method. Lot-basis tension, hardness, and flaring or flange tests also apply, and welded tube takes reverse flattening on a length basis. Name hydro-versus-NDE preference on the PO when one method must be locked in.
Does elevated-temperature service need extra caution?
Yes. SA-789 notes embrittlement risk after prolonged elevated-temperature exposure, and duplex metallurgy flags 475 °C ferrite embrittlement plus sigma-phase risk from slow cooling after hot work or welding. Keep continuous-service temperature and fabrication heat practice inside the limits your materials engineer and Code design allow for S32520.
Where do I send an enquiry for this grade?
Send size, quantity, seamless or welded preference, wall basis, and document needs through your SHH STEEL sales channel for a formal quotation. The conclusion of this page lists the steelspecs.com contact email for technical follow-up on ASME SA789 UNS S32520, including dual-marking or third-party inspection requests.

Conclusion

ASME SA789 UNS S32520 is supplied by SHH STEEL as seamless and welded (no filler metal) super duplex tubing under the Section II Part A Code Book product standard, heat-treated per Table 2, tested per Section 9, and certified on EN 10204 3.1 MTCs. Confirm OD × wall, wall basis, manufacture route, and any dual SA-789/A789 marking on the purchase order so stencil and certificate match the datasheet. For technical follow-up, contact admin@steelspecs.com.

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