ASTM A789 UNS S32520 Super Duplex Stainless Steel Tube

ASTM A789 UNS S32520 super duplex stainless steel tube (Cr 23.0–25.0%, Mo 3.0–5.0%, N 0.20–0.35%, Cu 0.50–3.00%). SHH STEEL produces and supplies seamless and welded A789 S32520 with EN 10204 3.1 MTC.
Grade
UNS S32520
Standard
ASTM A789 / A789M
Product form
Seamless and welded tube (no filler metal for welded), heat-treated
Size
Typical OD × wall / BWG in the HX and process band (e.g. 12.7–76.2 mm OD); other sizes by agreement; average wall default, minimum wall when specified
Share:
Overview
Chemical Composition
Mechanical Properties
Seamless and Welded
Specification
Equivalent Grades
Heat Treatment
Corrosion Resistance
Applications
Weldability
Surface Finishes
Inspection and Testing
Packaging and Shipping
Why Choose SHH STEEL
Supply Capability
FAQ
Conclusion

What is ASTM A789 UNS S32520 Super Duplex Stainless Steel Tube

ASTM A789 / A789M covers seamless and welded ferritic/austenitic stainless steel tubing for general corrosion service with particular emphasis on stress corrosion cracking resistance. UNS S32520 is a copper-bearing super duplex with heat limits of carbon ≤0.030%, chromium 23.0–25.0%, nickel 5.5–8.0%, molybdenum 3.0–5.0%, nitrogen 0.20–0.35%, and copper 0.50–3.00% in A789/A789M-24 Table 1. High Mo and N push PREN into the super duplex band; copper supports performance in some reducing and localized-corrosion environments. The QUEUE titles this grade Super Duplex.

SHH STEEL can produce and supply ASTM A789 UNS S32520 super duplex stainless steel tube as seamless and welded product (welded without filler metal) in typical heat-exchanger and process OD × wall / BWG sizes, with EN 10204 3.1 mill test certificates. Dual A789/SA789 marking only when both standards are on the order. Hub: A789/A789M.

Compare with Cu-bearing A789 S32550, workhorse A789 S32750, and standard duplex A789 S32205. Plate: A240.

Chemical Composition of A789 S32520

Heat analysis must meet A789/A789M-24 Table 1. Product analysis follows A480/A480M annex tolerances when ordered.

ElementHeat analysis, %
C0.030 max
Mn1.50 max
P0.035 max
S0.020 max
Si0.80 max
Ni5.5–8.0
Cr23.0–25.0
Mo3.0–5.0
N0.20–0.35
Cu0.50–3.00

Mid-range PREN = Cr + 3.3Mo + 16N at Cr 24, Mo 4.0, N 0.28 is about PREN ≈ 42 — super duplex band (Wikipedia cites roughly 38–45). Copper is a required range (0.50–3.00%), not an optional residual. Mo up to 5.0% raises sigma sensitivity — quench practice matters.

Mechanical Properties of A789 S32520

Tensile and hardness floors come from older A789 Table 4 reprints; the public A789/A789M-24 sample did not include that table. Reconfirm on the PO edition.

PropertyRequirement (older A789 Table 4 copies)
Tensile strength, min112 ksi [770 MPa]
Yield strength (0.2% offset), min80 ksi [550 MPa]
Elongation in 2 in. or 50 mm, min25%
Hardness, max310 HBW / 32 HRC

Older Table 4 copies list 112/80 ksi with 25% elongation and 310 HBW / 32 HRC — stronger than 2205-class floors.

Seamless and Welded Tube

A789 Section 5 allows seamless or welded manufacture with no filler metal added. Seamless S32520 tube is typically hot-finished then cold-drawn to final OD and wall; welded tube is roll-formed from matching strip and autogenously welded, then usually cold-worked and re-annealed so the seam meets parent-metal heat treatment and mechanical floors.

Seamless lots take a flaring test (minimum 10% inside-diameter expansion); welded lots take a flange test plus a reverse flattening test on a specimen from each 1500 ft [450 m] of finished tubing. Tension and hardness sampling apply to both routes. SHH STEEL produces and supplies both seamless and welded A789 S32520 against the route named on the enquiry, with EN 10204 3.1 coverage of chemistry and mechanicals.

Dimensions and Tolerances

Average wall is the default under A789; specify minimum wall on the order when that is the design basis. Outside diameter and wall are ordered as tube sizes (metric or inch OD × wall / BWG). General dimensional requirements sit in Specification A1016/A1016M unless A789 states otherwise.

ItemTypical enquiry practice for S32520 tube
Outside diameter12.7–76.2 mm common HX/process band; larger OD by agreement
WallAverage wall default; minimum wall when named; BWG 10–20 class and metric equivalents
LengthCut-to-length for exchanger bundles; mill random by agreement
Straightness / ovalityPer A1016/A1016M and any tighter project tolerance

When converting a pipe schedule into tube wall, state clearly whether acceptance is average or minimum wall — the two are not interchangeable on the mill ticket. SHH STEEL confirms OD × wall, length, and finish before the heat is reserved.

Equivalent Grades

UNS S32520 aligns with EN 1.4507 in public duplex tables and is sometimes marketed alongside uranus-type Cu super duplex names — confirm UNS on every stencil.

SystemDesignation (indicative)
UNSS32520
EN1.4507 (indicative)
FamilySuper duplex (Cu-bearing)
ASTM tubeA789 / A789M S32520
ASMESA789 S32520 when Code stamping is required

Dual A789/SA789 on request. Hub: A789/A789M.

Heat Treatment and Delivery Condition

A789/A789M-24 Table 2 lists UNS S32520 at 1975–2050 °F [1080–1120 °C] with rapid cooling in water or by other means (unless Table 2 states a different quench). Seamless tube may be quenched directly after hot forming while at or above the minimum solution temperature where the standard allows that alternate.

Rapid cooling limits time in the sigma-forming window (roughly 700–1000 °C). A789’s scope warns that these steels are susceptible to embrittlement if used for prolonged periods at elevated temperatures, including 475 °C (885 °F) ferrite embrittlement. SHH STEEL supplies S32520 solution-annealed and quenched per Table 2.

Corrosion Resistance

S32520 is specified for chloride SCC resistance and super duplex pitting/crevice performance where copper is part of the corrosion design. Mid-range PREN ≈42 places it with other super duplex grades such as A789 S32750, though exact seawater crevice ranking still depends on heat chemistry and test method.

Do not substitute standard duplex A789 S32205 into an S32520 line. Compare carefully with A789 S32550 when both Cu super duplex options appear on a bid list.

Applications of A789 S32520 Tube

Offshore and chemical-process heat-exchanger tube, chloride-rich process coolers, and seawater-influenced circuits where a Cu-bearing super duplex is named. Higher strength than 2205 supports thinner walls in pressure design.

SHH STEEL produces and supplies A789 S32520 and can quote A789 S32750 / A789 S32760 on the same enquiry.

Weldability

Autogenous A789 welded tube must meet parent anneal and mechanicals without filler. Fabrication welds that use filler typically take matching or overalloyed duplex/super duplex consumables with controlled heat input and interpass temperature so ferrite–austenite balance stays qualified. Re-anneal after heavy hot work when required; keep bake and stress-relief cycles out of the sigma nose and the 400–500 °C embrittlement band unless a qualified procedure says otherwise.

Surface Finishes

Standard delivery is solution-annealed and pickled (or otherwise descaled) so the passive film can form uniformly. Bright-annealed or lightly polished OD/ID finishes are available by agreement when the exchanger or hygienic duty needs a smoother bore. Passivation after pickling or after fabrication welding is good practice in chloride service; remove carbon-steel tooling contamination before commissioning. SHH STEEL states the finish route on the quotation and on the MTC.

Inspection and Testing

Each A789 tube takes either a nondestructive electric test or a hydrostatic test. Mechanical sampling covers tension, hardness, and flaring for seamless or flange plus reverse flattening for welded, with full heat analysis on the mill test certificate. Product analysis and supplementary corrosion or ferrite tests are added when the purchase order asks for them. SHH STEEL issues EN 10204 3.1 as standard and arranges third-party inspection / 3.2 when the enquiry names an agency, with lot identity per A789 Notes 1 and 2.

Packaging and Shipping

Tube is typically packed in hexagonal bundles or plywood cases with end protectors and waterproof wrapping for ocean freight, with bundle tags repeating heat number, size, and standard. Cut-to-length exchanger tube may be boxed by length group; U-bends travel in purpose-built crates when ordered. SHH STEEL ships FOB, CFR, CIF, or EXW under the Incoterm on the order, with commercial invoice, packing list, and the EN 10204 3.1 or 3.2 certificate set.

Why Choose SHH STEEL

SHH STEEL produces and supplies ASTM A789 UNS S32520 super duplex tube — coordinating Cu-bearing high-Mo chemistry, the 1975–2050 °F anneal window, testing, and EN 10204 3.1 documents to the PO. Production capability, not trader-only.

We treat sigma risk and 475 °C embrittlement as real fabrication constraints on super duplex, not brochure footnotes.

Supply Capability

SHH STEEL can produce and supply ASTM A789 UNS S32520 against the edition, size, and finish route named on your enquiry. The capability table below summarizes what we regularly quote, followed by the Stock / Available sizes map.

ItemSHH STEEL capability for S32520
StandardASTM A789 / A789M (dual SA789 marking on request)
GradeUNS S32520
Product formSeamless and welded (no filler metal); heat-treated
SizeTypical HX/process OD × wall / BWG; other diameters by agreement
WallAverage wall default; minimum wall when specified
LengthCut-to-length; mill random; U-bends on enquiry
FinishAnnealed and pickled; bright annealed or light polish by agreement
TestingTension, hardness, flaring or flange + reverse flattening, hydro or NDE; full ladle chemistry on MTC
DocumentsEN 10204 3.1; third-party / 3.2 on request
Trade termsFOB / CFR / CIF / EXW and other agreed Incoterms

Stock / Available sizes

SHH STEEL quotes S32520 tube against a practical production-and-stock enquiry range rather than a frozen warehouse SKU list with published tonnages. Availability of any single line on a given week depends on mill drawing and inbound schedule — treat the table as a supply map for enquiry.

ItemTypical stock / enquiry range for S32520
Outside diameter12.7, 15.88, 19.05, 25.4, 31.8, 38.1, 50.8, 63.5, 76.2 mm (other HX ODs on enquiry)
Wall / BWGBWG 10–20 class and metric min- or avg-wall equivalents; lighter and heavier walls by agreement
Common OD × wall examples19.05 × 1.65 mm; 19.05 × 2.11 mm; 25.4 × 2.11 mm; 25.4 × 2.77 mm; 31.8 × 2.77 mm; 38.1 × 2.77 mm; 50.8 × 2.77 mm — confirm avg vs min wall
LengthCut lengths for exchanger bundles; straight random lengths on enquiry
SpecialNon-standard OD/wall, bright anneal, welded or seamless route, dual A789/SA789 marking — confirm before the heat is reserved

When you send an enquiry, include the ASTM edition if known, seamless or welded, OD × wall (avg or min), length, finish, test extras, and destination port. Sister grades such as A789 S32550, A789 S32750, and A789 S32205 can be quoted on the same enquiry when the project mixes duplex classes.

FAQ

Why does S32520 contain copper?
A789/A789M-24 Table 1 requires copper 0.50–3.00% for UNS S32520. Cu is intentional for certain reducing-acid and localized-corrosion environments and distinguishes this super duplex from Mo-N-only grades such as S32750. Do not “improve” a heat by dropping Cu below the specified range.
How does S32520 compare with S32750?
Both are super duplex. S32520 requires copper and allows Mo up to 5.0% with Cr 23–25%; S32750 has Cu 0.50% max, Cr 24–26%, Mo 3.0–5.0%, and N 0.24–0.32%, plus an A789 footnote PREN ≥41 requirement using Cr + 3.3Mo + 16N. They are not automatic substitutes — match the named UNS and any PREN footnote on the order.
What heat treatment does S32520 need?
A789/A789M-24 Table 2 lists 1975–2050 °F [1080–1120 °C] with rapid cooling in water or equivalent — a high anneal band that reflects the alloyed chemistry. Fast quench is essential to limit sigma. A789 warns about embrittlement after prolonged elevated-temperature use, including 475 °C ferrite embrittlement.
What tensile values apply to S32520?
Older A789 Table 4 copies list minimum tensile 112 ksi [770 MPa], yield 80 ksi [550 MPa], elongation 25%, and hardness max 310 HBW / 32 HRC. Table 4 was not in the public -24 sample; reconfirm on the PO edition.
Is ASTM A789 the same as ASME SA789 for S32520?
No. ASTM A789 / A789M is the ASTM International product specification for seamless and welded duplex stainless tubing; ASME SA789 is the separate Boiler and Pressure Vessel Code Book adoption of that grade text. Chemistry and mechanical floors align closely for a given referenced edition, but they remain two independent documents. Dual-mark A789/SA789 tube only when the purchase order asks for both names on the stencil and the mill test certificate.
Does A789 S32520 cover seamless and welded tube?
Yes. Section 5 of ASTM A789 states that tubes shall be made by the seamless or welded process with no filler metal added. Seamless product takes a flaring test with at least 10% inside-diameter expansion; welded product takes a flange test and a reverse flattening test every 1500 ft [450 m]. Both routes are solution-annealed and quenched per Table 2. SHH STEEL produces and supplies both routes for S32520 when named on the enquiry.
Can SHH STEEL produce S32520 tube, or only trade it?
SHH STEEL can produce and supply ASTM A789 UNS S32520 as seamless and welded tube in the usual heat-exchanger and process OD × wall band, documented on EN 10204 3.1 certificates. Melting chemistry, tube making, solution annealing, mechanical and hydro or NDE testing, and export packing are coordinated to the purchase order — production capability, not a trader-only offer.
Is S32520 suitable for continuous high-temperature service?
Generally no for prolonged elevated-temperature duty. Duplex grades including S32520 are susceptible to 475 °C (885 °F) embrittlement from spinodal decomposition in ferrite and to sigma-phase formation at higher temperatures if held too long. A789's own scope highlights embrittlement risk for prolonged elevated-temperature use; select a different alloy family when creep or continuous high-temperature strength is the design driver.
Which tests are mandatory on A789 S32520 tube?
Tension and hardness tests are required on a lot basis, and each tube must take either a hydrostatic test or a nondestructive electric test. Seamless tube also takes a flaring test; welded tube takes a flange test plus reverse flattening. Heat analysis appears on the mill certificate; product analysis and supplementary corrosion or ferrite tests are ordered extras. Lot definitions follow A789 Notes 1 and 2.
What sizes of S32520 tube can SHH STEEL supply?
Typical enquiry sizes for heat-exchanger and process duty run from about 12.7 mm to 76.2 mm outside diameter with BWG 10–20 class walls or metric average- or minimum-wall equivalents, supplied cut-to-length or as mill random lengths, seamless or welded. Non-standard diameters and heavier or lighter walls are quoted by agreement. See the Stock / Available sizes block and list OD × wall on the enquiry.
How should S32520 tube be marked and certified?
Stencil and MTC should carry ASTM A789 / A789M, UNS S32520, size, heat number, and the seamless or welded route. EN 10204 3.1 is the usual certificate; 3.2 with third-party attendance is available on request. Add SA789 to the marking only when the purchase order requires the ASME Code adoption alongside ASTM.

Conclusion

ASTM A789 UNS S32520 is a super duplex stainless steel tube grade under the A789 seamless-and-welded duplex tubing specification. SHH STEEL produces and supplies seamless and welded S32520 to the A789 anneal and test regime with EN 10204 3.1 documentation. For sizes, dual marking, or grade comparisons, contact admin@steelspecs.com.

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