ASTM A789 UNS S31803 Duplex Stainless Steel Tube

ASTM A789 UNS S31803 duplex stainless steel tube (Cr 21.0–23.0%, Ni 4.5–6.5%, Mo 2.5–3.5%, N 0.08–0.20%). SHH STEEL produces and supplies seamless and welded A789 S31803 with EN 10204 3.1 MTC. Distinct from S32205.
Grade
UNS S31803
Standard
ASTM A789 / A789M
Product form
Seamless and welded tube (no filler metal for welded), heat-treated
Size
Typical OD × wall / BWG in the HX and process band (e.g. 12.7–76.2 mm OD); other sizes by agreement; average wall default, minimum wall when specified
Share:
Overview
Chemical Composition
Mechanical Properties
Seamless and Welded
Specification
Equivalent Grades
Heat Treatment
Corrosion Resistance
Applications
Weldability
Surface Finishes
Inspection and Testing
Packaging and Shipping
Why Choose SHH STEEL
Supply Capability
FAQ
Conclusion

What is ASTM A789 UNS S31803 Duplex Stainless Steel Tube

ASTM A789 / A789M covers seamless and welded ferritic/austenitic stainless steel tubing for general corrosion service with particular emphasis on chloride stress corrosion cracking resistance. UNS S31803 is the older “2205-family” duplex listing with heat limits of carbon ≤0.030%, chromium 21.0–23.0%, nickel 4.5–6.5%, molybdenum 2.5–3.5%, and nitrogen 0.08–0.20% in A789/A789M-24 Table 1. Many purchase orders still say S31803 even though the tighter nitrogen-and-chromium window of UNS S32205 was introduced later to guarantee the corrosion performance people associate with modern 2205; both grades remain separate rows in A789 and both get their own page here.

SHH STEEL can produce and supply ASTM A789 UNS S31803 duplex stainless steel tube as seamless and welded product (welded without filler metal) in the usual heat-exchanger and process OD × wall / BWG band, documented on EN 10204 3.1 mill test certificates. Dual A789/SA789 marking is available only when both standards are named on the order. See the A789/A789M hub for the full duplex tube family.

Commercially S31803 is still called 2205, 1.4462, or duplex 2205 tube — but if your datasheet needs the tighter S32205 chemistry, order A789 S32205 by UNS, not by the shop nickname alone. Lean options such as A789 S32101 and super duplex A789 S32750 sit on either side of this mid-range duplex. Plate: A240.

Chemical Composition of A789 S31803

Heat analysis must meet A789/A789M-24 Table 1. Product analysis follows A480/A480M annex tolerances when ordered.

ElementHeat analysis, %
C0.030 max
Mn2.00 max
P0.030 max
S0.020 max
Si1.00 max
Ni4.5–6.5
Cr21.0–23.0
Mo2.5–3.5
N0.08–0.20

Compared with S32205, S31803 allows a wider chromium band that bottoms at 21.0% and a nitrogen minimum of only 0.08% (S32205 requires Cr 22.0–23.0% and N 0.14–0.20%). Mid-range PREN = Cr + 3.3Mo + 16N at Cr 22, Mo 3.0, N 0.14 is about PREN ≈ 34, but a heat sitting at the low-N / low-Cr corner of S31803 can screen noticeably lower — which is exactly why many corrosion specs migrated to S32205. Always read the heat certificate, not only the UNS label.

Mechanical Properties of A789 S31803

Tensile and hardness floors are in A789’s tensile/hardness table (Table 4 in recent editions). The public -24 sample lacked that table; values below are from older Table 4 reprints and should be reconfirmed on the PO edition.

PropertyRequirement (older A789 Table 4 copies)
Tensile strength, min90 ksi [620 MPa]
Yield strength (0.2% offset), min65 ksi [450 MPa]
Elongation in 2 in. or 50 mm, min25%
Hardness, max290 HBW / 30 HRC

Note that older copies list S31803 at 90 ksi tensile versus 95 ksi for S32205 — another reason not to treat the two UNS numbers as identical on a design datasheet. Yield at 65 ksi still roughly doubles annealed 304/316.

Seamless and Welded Tube

A789 §5: seamless or welded with no filler metal. Seamless lots take flaring (≥10% ID expansion); welded lots take flange plus reverse flattening every 1500 ft [450 m]. Both routes are solution-annealed per Table 2. SHH STEEL produces and supplies both seamless and welded A789 S31803 with EN 10204 3.1 coverage.

Dimensions and Tolerances

Average wall default; minimum wall when specified. Tube OD × wall / BWG under A1016/A1016M unless A789 overrides.

ItemTypical enquiry practice for S31803 tube
Outside diameter12.7–76.2 mm common; larger by agreement
WallAverage or minimum wall; BWG 10–20 class and metric equivalents
LengthCut-to-length HX; mill random by agreement
Straightness / ovalityA1016/A1016M plus project extras

State avg versus min wall when converting pipe schedules. SHH STEEL confirms size before heat reserve.

Equivalent Grades

S31803 shares the EN 1.4462 / 2205 marketplace with S32205; they are not chemically identical. Confirm which UNS the project freezes.

SystemDesignation (indicative)
UNSS31803
EN1.4462 (X2CrNiMoN22-5-3) — also used for S32205 in commerce
Trade names2205, duplex 2205 (verify UNS)
ASTM tubeA789 / A789M S31803
ASTM pipeA790 / A790M S31803
ASMESA789 S31803 when Code stamping is required

Dual A789/SA789 on request. Prefer A789 S32205 when the corrosion spec needs the tighter window. Plate: A240.

Heat Treatment and Delivery Condition

A789/A789M-24 Table 2: UNS S31803 at 1870–2010 °F [1020–1100 °C], rapid cool in water or equivalent. Direct quench after hot forming is allowed for seamless tube at or above the minimum solution temperature.

Quench practice limits sigma in the ~700–1000 °C window. A789’s scope warns of embrittlement after prolonged elevated-temperature use, including 475 °C (885 °F) ferrite embrittlement. S31803 is an aqueous corrosion-and-strength grade, not a creep alloy. SHH STEEL supplies it solution-annealed and quenched.

Corrosion Resistance

S31803 delivers classic duplex chloride SCC resistance and mid-range pitting performance when the heat sits near the middle of the chemistry window. Heats at the low-Cr / low-N corner can underperform the corrosion reputation of “2205,” which is why many EPC specs now name A789 S32205 explicitly.

Against lean duplex such as A789 S32304 it offers more Mo and typically higher PREN; against super duplex A789 S32750 it is a clear step down for seawater crevice duty. Screen with heat-certificate PREN and project chloride limits.

Applications of A789 S31803 Tube

Oil-and-gas process and utility tube, chemical-plant heat exchangers, desalination and brine systems, pulp-and-paper liquor lines, and general chloride-SCC-resistant service where the datasheet still freezes S31803. Higher yield than 316L supports thinner walls.

If the project language says “2205 to S32205,” do not ship S31803 without written approval. SHH STEEL produces and supplies A789 S31803 — and can quote S32205 on the same enquiry when you want the tighter grade.

Weldability

Autogenous A789 welded tube must meet parent anneal and mechanicals. Fabrication fillers are usually matching 2209-type duplex with controlled heat input and interpass temperature. Re-anneal after heavy hot work when required; avoid sigma and 475 °C soaks during bake cycles.

Surface Finishes

Annealed and pickled standard; bright anneal or light polish by agreement. Passivate after pickling or field welding; remove carbon-steel contamination before chloride service.

Inspection and Testing

Hydro or NDE per tube; tension, hardness, flaring or flange + reverse flattening per lot; heat analysis on MTC. Product analysis and extra corrosion tests on order. EN 10204 3.1 standard; 3.2 on request.

Packaging and Shipping

Bundles or cases with end protectors, waterproof wrap, and heat/size tags. FOB/CFR/CIF/EXW with invoice, packing list, and 3.1/3.2 certificates.

Why Choose SHH STEEL

SHH STEEL produces and supplies ASTM A789 UNS S31803 duplex tube from Shanghai as a manufacturer-exporter — coordinating melt chemistry, tube making, anneal, test, and documents to the PO, not as a trader-only middleman.

We help buyers decide whether S31803 or S32205 is the grade the corrosion spec actually needs, and we quote seamless or welded with EN 10204 3.1 traceability either way.

Supply Capability

SHH STEEL can produce and supply ASTM A789 UNS S31803 duplex stainless steel tube against the edition, size, and finish on your enquiry.

ItemSHH STEEL capability for S31803
StandardASTM A789 / A789M (dual SA789 on request)
GradeUNS S31803
Product formSeamless and welded (no filler metal); heat-treated
SizeTypical HX/process OD × wall / BWG; others by agreement
WallAverage wall default; minimum wall when specified
LengthCut-to-length; mill random; U-bends on enquiry
FinishAnnealed and pickled; bright annealed or polish by agreement
TestingTension, hardness, flaring or flange + reverse flattening, hydro or NDE
DocumentsEN 10204 3.1; 3.2 on request
Trade termsFOB / CFR / CIF / EXW

Stock / Available sizes

Practical production-and-stock enquiry range — not a frozen tonnage SKU list.

ItemTypical stock / enquiry range for S31803
Outside diameter12.7, 15.88, 19.05, 25.4, 31.8, 38.1, 50.8, 63.5, 76.2 mm
Wall / BWGBWG 10–20 class and metric avg/min-wall equivalents
Common OD × wall examples19.05 × 1.65; 19.05 × 2.11; 25.4 × 2.11; 25.4 × 2.77; 31.8 × 2.77; 38.1 × 2.77; 50.8 × 2.77 mm
LengthCut lengths; random on enquiry
SpecialNon-standard OD/wall, bright anneal, dual A789/SA789, or switch to S32205 — confirm before heat reserve

State whether the project allows S31803 or requires A789 S32205. List OD × wall, avg/min, length, finish, and port.

FAQ

Is S31803 the same as S32205?
No. Both are 2205-family duplex grades under A789, but S32205 tightens chromium to 22.0–23.0% and nitrogen to 0.14–0.20%, while S31803 allows Cr 21.0–23.0% and N 0.08–0.20%. Older Table 4 copies also list different tensile floors (90 vs 95 ksi). Many modern corrosion specs require S32205 by UNS; do not substitute S31803 without written approval.
Is ASTM A789 the same as ASME SA789 for S31803?
No. ASTM A789 / A789M is the ASTM International product specification for seamless and welded duplex stainless tubing; ASME SA789 is the separate Boiler and Pressure Vessel Code Book adoption of that grade text. Chemistry and mechanical floors align closely for a referenced edition, but they remain two independent documents. Dual-mark A789/SA789 tube only when the purchase order asks for both names on the stencil and the mill test certificate.
Can SHH STEEL produce S31803 tube?
Yes. SHH STEEL can produce and supply ASTM A789 UNS S31803 as seamless and welded tube in the usual OD × wall band with EN 10204 3.1 documentation. Melting, tube making, solution annealing, testing, and packing are coordinated to the purchase order — production capability, not trader-only.
What heat treatment does S31803 need?
A789/A789M-24 Table 2 lists 1870–2010 °F [1020–1100 °C] with rapid cooling in water or equivalent. The quench limits sigma-phase formation. The A789 scope warns that these steels are susceptible to embrittlement if used for prolonged periods at elevated temperatures, including 475 °C ferrite embrittlement.
What tensile values apply to S31803?
Older A789 Table 4 copies list minimum tensile 90 ksi [620 MPa], yield 65 ksi [450 MPa], elongation 25%, and hardness max 290 HBW / 30 HRC. Table 4 was not in the public -24 sample; reconfirm on the PO edition. Note S32205 is listed higher at 95/70 ksi in those same copies.
Does A789 cover welded S31803?
Yes. Section 5 of ASTM A789 states that tubes shall be made by the seamless or welded process with no filler metal added. Seamless product takes a flaring test with at least 10% inside-diameter expansion; welded product takes a flange test and a reverse flattening test on a specimen from each 1500 ft [450 m] of finished tubing. Both routes are solution-annealed and quenched per Table 2. SHH STEEL produces and supplies both seamless and welded S31803 when named on the enquiry.
When should I order S32205 instead of S31803?
Order S32205 when the project corrosion specification, PREN floor, or owner standard explicitly requires the tighter Cr and N window associated with modern 2205 performance. Order S31803 when the datasheet freezes that UNS and accepts its wider chemistry band. SHH STEEL can quote both on one enquiry.
What PREN does S31803 have?
Using PREN = Cr + 3.3Mo + 16N, a mid-range heat (about Cr 22, Mo 3.0, N 0.14) screens near PREN ≈ 34. A heat at the low corner of the S31803 window can screen lower. PREN is a certificate-based screening index, not a service-life warranty — always use the actual heat analysis.
Which tests are mandatory?
Tension and hardness tests are required on a lot basis, and each tube must take either a hydrostatic test or a nondestructive electric test. Seamless tube also takes a flaring test; welded tube takes a flange test plus reverse flattening. Heat analysis appears on the mill certificate; product analysis and supplementary corrosion or ferrite tests are included only when ordered. Lot definitions follow A789 Notes 1 and 2 for batch versus continuous heat treatment.
What sizes can SHH STEEL supply?
Typical enquiry sizes for heat-exchanger and process duty run from about 12.7 mm to 76.2 mm outside diameter with BWG 10–20 class walls or metric average- or minimum-wall equivalents, supplied cut-to-length or as mill random lengths, seamless or welded. Non-standard diameters and heavier or lighter walls are quoted by agreement. See the Stock / Available sizes block and list OD × wall, wall basis, and length on your enquiry.
How is S31803 certified?
The stencil and mill test certificate should carry ASTM A789 / A789M, UNS S31803, outside diameter and wall, heat number, and whether the tube is seamless or welded. EN 10204 3.1 is the usual certificate type; EN 10204 3.2 with third-party attendance is available when the enquiry names an inspection agency. Add SA789 to the marking only when the purchase order requires the ASME Code adoption alongside ASTM.

Conclusion

ASTM A789 UNS S31803 remains a widely ordered 2205-family duplex tube grade, but it is not chemically identical to A789 S32205. SHH STEEL produces and supplies seamless and welded S31803 to the A789 anneal and test regime with EN 10204 3.1 documentation, and can quote S32205 when the tighter window is required. Contact admin@steelspecs.com.

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