ASME SA387 Grade 91 Class 2 (SA387 Gr 91 Cl 2) Steel Plate

ASME SA387 Grade 91 Class 2 (SA387 Gr 91 Cl 2) Steel Plate

ASME SA387 Grade 91 Class 2 alloy steel plates are quenched and tempered for ultra-high-temperature vessels. With 585-760 MPa tensile and 415 MPa yield, they suit 650°C, 400 bar use per ASME Section VIII, supplied by SHH STEEL.
Specification
ASME SA-387/SA-387M for chromium-molybdenum alloy steel plates in pressure vessels
Dimensions
6-100mm thick, 4600mm max wide, 12000mm max long
Hardness/Density
ASME SA387 Gr 91 Cl 2 Hardness 200 HB, Density 7.85 g/cm³
Equivalent Material
X10CrMoVNb9-1 (EN10028-2), STBA28 (JIS G4109), 10Cr9Mo1VNb (GB/T 713)
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General Description
Material Specification
Chemical Composition
Mechanical Properties
Heat Treatment
Delivery
Tolerances
Weldability
Equivalent Grades
Supplementary
Applications
Why Choose Us
FAQ
Conclusion

What is ASME SA387 Grade 91 Class 2?

ASME SA387 Grade 91 Class 2 (SA387 Gr 91 Cl 2) alloy steel plates are an advanced 9Cr-1Mo-V grade in the ASME SA387 specification, designed for extreme thermal and pressure conditions. This SA387 Gr 91 Cl 2 grade is quenched and tempered, offering tensile strength (585–760 MPa) and yield strength (minimum 415 MPa) with outstanding creep rupture strength and resistance to oxidation.

The SA387 Grade 91 Class 2 plates are manufactured using precise quenching and tempering heat treatment, stabilizing the martensitic microstructure for superior toughness and longevity at ultra-high temperatures, making them essential for supercritical boilers, power plant piping, and refinery systems facing intense operational demands.

SHH STEEL supplies ASME SA387 Gr 91 Cl 2 alloy steel plates in a wide size range from 6mm to 100mm thickness, up to 4600mm width, and up to 12000mm length, meeting both ASME Section VIII pressure vessel code and customer-specific requirements.

 

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Material Specification

As a production and export expert at SHH STEEL, we can confirm that ASME SA387 Grade 91 Class 2 alloy steel plates are governed by ASME SA-387/SA-387M, the standard for pressure vessel plates, alloy steel, chromium-molybdenum.

This specification outlines requirements for quenched and tempered plates for elevated temperature service, ensuring suitability for welded pressure vessels and boilers. SHH STEEL complies fully with this standard, providing plates in quenched and tempered conditions to optimize mechanical properties.

The specification supports thicknesses from 6mm to 100mm, widths up to 4600mm, and lengths to 12000mm, with custom dimensions available for vessel designs. Ultrasonic examination per ASME SA-578 Class 1 detects laminations, guaranteeing defect-free material, while dual certification with ASTM A387 Gr 91 Cl 2 or EN 10028-2 is offered for international compatibility.

This makes our ASME SA387 Gr 91 Cl 2 plates a reliable choice for global buyers, supported by mill test certificates for complete traceability.

Specification Element Requirement SHH STEEL Compliance Keywords
Primary Standard ASME SA-387/SA-387M ASME Section VIII SA387 Gr 91 Cl 2 specification
Thickness Range 6mm-100mm (custom) Mill Test Certificate SA387 Gr 91 Cl 2 dimensions
Width/Length Up to 4600mm / 12000mm Custom fabrication available SA387 Gr 91 Cl 2 size options
Ultrasonic Testing No laminations >0.25% thickness Class 1 per ASME SA-578 SA387 Gr 91 Cl 2 inspection
Heat Treatment Quenched and tempered 870-900°C quench, 760-790°C temper SA387 Gr 91 Cl 2 heat treat

Chemical Composition

At SHH STEEL, we ensure the chemical composition of ASME SA387 Grade 91 Class 2 is tightly controlled per ASME SA-387/SA-387M to guarantee ultra-high temperature stability and weldability.

The carbon content is 0.08-0.12% for optimal hardenability, while manganese (0.30-0.60%) and silicon (≤0.50%) aid deoxidation. Phosphorus and sulfur are limited to 0.020% max each to prevent cracking, with chromium (8.00-9.50%), molybdenum (0.85-1.05%), vanadium (0.18-0.25%), niobium (0.06-0.10%), and nitrogen (0.03-0.07%) ensuring precipitation strengthening and creep resistance.

Our testing per ASME SA-350 maintains low impurities. Melt analysis (heat analysis) and product analysis differ slightly with tolerances. Melt analysis is stricter for ladle chemistry, while product analysis allows variation for finished plates.

This ensures consistency, making ASME SA387 Gr 91 Cl 2 plates a reliable choice for buyers searching for “ASME SA387 Gr 91 Cl 2 chemical composition.”

Element Melt Analysis (%) Product Analysis (%) Standard Limit Test Method Role Keywords
Carbon (C) 0.08-0.12 0.07-0.13 0.08-0.12 ASME SA-350 Hardenability SA387 Gr 91 Cl 2 carbon
Manganese (Mn) 0.30-0.60 0.25-0.66 0.30-0.60 ASME SA-350 Toughness SA387 Gr 91 Cl 2 manganese
Phosphorus (P) ≤0.020 ≤0.020 0.020 max ASME SA-350 Reduces brittleness SA387 Gr 91 Cl 2 phosphorus
Sulfur (S) ≤0.020 ≤0.020 0.020 max ASME SA-350 Improves weldability SA387 Gr 91 Cl 2 sulfur
Silicon (Si) ≤0.50 ≤0.54 0.50 max ASME SA-350 Deoxidation SA387 Gr 91 Cl 2 silicon
Chromium (Cr) 8.00-9.50 7.90-9.60 8.00-9.50 ASME SA-350 Corrosion resistance SA387 Gr 91 Cl 2 chromium
Molybdenum (Mo) 0.85-1.05 0.80-1.10 0.85-1.05 ASME SA-350 Creep resistance SA387 Gr 91 Cl 2 molybdenum
Vanadium (V) 0.18-0.25 0.16-0.27 0.18-0.25 ASME SA-350 Precipitation strengthening SA387 Gr 91 Cl 2 vanadium
Niobium (Nb) 0.06-0.10 0.05-0.11 0.06-0.10 ASME SA-350 Grain refinement SA387 Gr 91 Cl 2 niobium
Nitrogen (N) 0.03-0.07 0.02-0.08 0.03-0.07 ASME SA-350 Nitride formation SA387 Gr 91 Cl 2 nitrogen

Mechanical Properties

As a production and export expert at SHH STEEL, we can assure you that ASME SA387 Grade 91 Class 2 pressure vessel steel plates deliver strong mechanical properties, tested per ASME SA-370 for tensile/yield, ASME SA-23 for impact, and ASME SA-466 for fatigue.

With a minimum yield strength of 415 MPa and tensile range of 585-760 MPa, these plates support high load-bearing capacity, while 18% elongation ensures ductility for forming. The impact energy of 27J typical prevents brittle failure, and the modulus of elasticity (200 GPa) provides structural stability.

The fatigue limit (250 MPa est.) varies with surface finish, optimized by our grinding process. This makes ASME SA387 Gr 91 Cl 2 plates a reliable choice for buyers searching for “ASME SA387 Gr 91 Cl 2 mechanical properties.”

Property Value Test Method Temperature (°C) Thickness Effect Keywords
Tensile Strength 585-760 MPa ASME SA-370 Ambient -5% >100mm SA387 Gr 91 Cl 2 tensile
Yield Strength 415 MPa (min) ASME SA-370 Ambient Stable to 100mm SA387 Gr 91 Cl 2 yield
Elongation 18% (min) ASME SA-370 Ambient 16-20% (6-25mm) SA387 Gr 91 Cl 2 elongation
Impact Energy 27J typical ASME SA-23 Ambient All thicknesses SA387 Gr 91 Cl 2 impact
Modulus of Elasticity 200 GPa ASME SA-111 Ambient Constant SA387 Gr 91 Cl 2 modulus
Fatigue Limit 250 MPa (est.) ASME SA-466 Ambient Varies with surface SA387 Gr 91 Cl 2 fatigue

Heat Treatment

  • SHH STEEL provides ASME SA387 Gr 91 Cl 2 plates in normalized, quenched, and tempered condition as standard, normalized at 1040-1090°C, quenched at 870-900°C, and tempered at 760-790°C to achieve optimal creep strength for ultra-high temperature applications.
    Factor Value/Condition Standard Recommended Keywords
    Heat Treatment Normalize 1040-1090°C, Quench 870-900°C, Temper 760-790°C ASME SA387 Q&T standard SA387 Gr 91 Cl 2 heat treat

Delivery

Plates are delivered with normalized options for flexibility, including heat numbers for traceability. Our global shipping ensures timely delivery, with 3-7 days to Asia for standard orders.

Factor Value/Condition Standard Recommended Keywords
Delivery Condition Quenched & Tempered ASME SA-20 Transit 3-7 days Asia SA387 Gr 91 Cl 2 delivery

 

Tolerances

We maintain strict tolerances per ASME SA-20: thickness ±1.5mm for <40mm and ±2.0mm for thicker up to 100mm; width/length ±10mm (or ±5mm custom); flatness 3mm per meter. EN 10029 Class B available for European compatibility.

Factor Value/Condition Standard Recommended Keywords
Thickness Tolerance (<40mm) ±1.5mm ASME SA-20 6-40mm SA387 Gr 91 Cl 2 tolerance
Flatness 3mm per meter ASME SA-20 All SA387 Gr 91 Cl 2 flatness

Weldability

ASME SA387 Gr 91 Cl 2 is highly weldable with low CE ≤0.45 per AWS D1.1. SHH STEEL recommends preheating at 200-250°C for thicknesses over 25mm to prevent hydrogen-induced cracking, with post-weld heat treatment (PWHT) at 730-770°C for stress relief. Supported processes include GTAW, SMAW, and GMAW with E9018-B3 filler (AWS A5.1), achieving 90-95% joint efficiency per ASME Section IX. Low sulfur (≤0.020%) reduces hot shortness, and 18% elongation ensures ductility. Testing includes bend tests (ASTM E190) for 3t radius and ultrasonic for weld integrity per ASTM A435.

Weldability Factor Value/Condition Standard Recommended Process Keywords
Carbon Equivalent (CE) ≤0.45 AWS D1.1 GTAW, SMAW SA387 Gr 91 Cl 2 weldability
Preheating (°C) 200-250 (>25mm) ASME Section IX GMAW SA387 Gr 91 Cl 2 welding
PWHT (°C) 730-770 ASME SA-20 All SA387 Gr 91 Cl 2 heat treat
Filler Metal E9018-B3 AWS A5.1 SMAW SA387 Gr 91 Cl 2 welding rod
Bend Test Radius (mm) 3t (t=thickness) ASTM E190 All SA387 Gr 91 Cl 2 bend test

Equivalent Grades

Global equivalents for ASME SA387 Gr 91 Cl 2 facilitate international projects, offering similar tensile and yield properties for pressure vessel use. For example, X10CrMoVNb9-1 (EN 10028-2) is a European equivalent with 585-760 MPa tensile and 415 MPa yield, suitable for EU power plants. STBA28 (JIS G4109) serves Japanese applications with 585-760 MPa tensile and 415 MPa yield, ideal for high-strength vessels. 10Cr9Mo1VNb (GB/T 713) is the Chinese standard equivalent, providing 585-760 MPa tensile and 415 MPa yield for cost-effective high-temperature equipment in Asian markets. These equivalents ensure cross-compatibility, allowing buyers to substitute ASME SA387 Gr 91 Cl 2 plates seamlessly in global supply chains.

Grade Standard Tensile (MPa) Yield (MPa) Elongation (%) Impact (J @ -20°C) Keywords
SA387 Gr 91 Cl 2 ASME SA-387/SA-387M 585-760 415 18 27 SA387 Gr 91 Cl 2 equivalent
X10CrMoVNb9-1 EN 10028-2 585-760 415 20 27 SA387 Gr 91 Cl 2 EN grade
STBA28 JIS G4109 585-760 415 20 27 SA387 Gr 91 Cl 2 JIS grade
10Cr9Mo1VNb GB/T 713 585-760 415 19 27 SA387 Gr 91 Cl 2 GB grade
A387 Gr.91 Cl.2 ASTM A387 585-760 415 18 34 SA387 Gr 91 Cl 2 alternative
A516 Gr.60 ASTM A516 415-550 220 21 27 SA387 Gr 91 Cl 2 similar alt

Supplementary Requirements

Supplementary requirements for ASME SA387 Gr 91 Cl 2 pressure vessel steel plates enhance performance for specialized applications. They offer buyers tailored options.

These include ultrasonic testing (Class 1 per ASTM A435 for no laminations >0.25% thickness). Charpy impact at -50°C (27J min per ASTM A20 for cold service) is another. Heat analysis per heat number (ASTM E350 for traceability) ensures quality. Product analysis allows ±0.02% tolerance on elements. Shot blasting to Sa 2.5 (50-100μm profile per ISO 8501-1) is available for surface preparation.

Applications

Application Service Temp Industry
Boilers 550–650°C Power generation
Pressure Vessels Elevated temp Petrochemical
Heat Exchangers High stress Refinery & LNG
Nuclear Components Extreme service Nuclear energy
Steam Piping Superheaters, reheaters Thermal power
Offshore Platforms Harsh service Oil & gas

 

Why Choose SHH STEEL

  • 15+ years experience in supplying Grade 91 alloy steel plates
  • Large global stock, quick delivery
  • Mill test certificates EN 10204 3.1 / 3.2 available
  • Customized cutting, beveling, and machining
  • Strong track record in power generation and petrochemical projects

FAQ

What is ASME SA387 Grade 91 Class 2 used for?
It is used for high-temperature pressure vessels, steam boilers, nuclear reactors, petrochemical processing units, and heat exchangers, where long-term creep resistance is critical.
How is Grade 91 different from Grade 22?
Grade 22 (2.25Cr-1Mo) is suitable for 500–600°C, while Grade 91 (9Cr-1Mo-V-Nb) is engineered for higher strength and creep resistance up to 650°C.
What is the chemical composition of SA387 Gr 91 Cl 2?
It includes 9% Cr, 1% Mo, 0.18–0.25% V, 0.06–0.10% Nb, and 0.03–0.07% N, providing superior creep strength.
What mechanical properties does Grade 91 provide?
Tensile 585–760 MPa, yield ≥415 MPa, elongation ≥18%, hardness 200–250 HB, and creep rupture ≥100 MPa at 600°C for 100,000 h.
Is SA387 Grade 91 weldable?
Yes, but requires strict preheat (200–300°C), low-hydrogen consumables, and post-weld heat treatment. Improper welding may cause cracking.
What are the equivalents to SA387 Gr 91 Cl 2?
EN X10CrMoVNb9-1, DIN X10CrMoVNb9-1, JIS 9Cr-1Mo-V-Nb, GB 10Cr9Mo1VNb.
What thicknesses are available?
6–150mm standard supply, up to 180mm upon request.
What industries use SA387 Gr 91 Cl 2 most?
Power generation, nuclear energy, petrochemical refineries, and LNG plants.
What testing is typically required?
Ultrasonic testing, Charpy impact at -20°C, creep rupture testing, and third-party inspection.
Can SA387 Grade 91 be used in cryogenic applications?
No. It is designed for high-temperature service, not low-temperature cryogenic conditions.
Why choose Grade 91 instead of stainless steels?
Grade 91 provides better creep strength and cost-efficiency for boilers and pressure vessels compared to stainless steel, which is more expensive.

Conclusion

ASME SA387 Grade 91 Class 2 (SA387 Gr 91 Cl 2) steel plates are premium chrome moly alloy steel plates with superior creep resistance, oxidation resistance, and weldability. Designed for high-pressure boilers, nuclear reactors, and petrochemical vessels, they are the benchmark alloy for high-temperature performance.

With extensive stock and global delivery, SHH STEEL is a trusted supplier of SA387 Gr 91 Cl 2 steel plates, offering certified quality and reliable service for your projects.

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